A Complete Guide to Pallet Trucks

A hyster ride-on pallet truck being used to transport goods within a warehouse.

Pallet trucks are among the most widely used pieces of equipment in warehouses, distribution centres and retail environments. Designed to move palletised goods quickly and safely, they offer a simple and cost-effective solution for businesses looking to improve efficiency and reduce manual handling.

In this guide, we’ll cover what a pallet truck is and the different types available to help you choose the right machine for your business. We’ll also answer key questions such as whether or not LOLER inspections and official training are necessary prior to use.

What is a Pallet Truck?

A pallet truck is a type of warehouse truck used to lift and transport palletised loads over short distances. The forks slide underneath a pallet before raising it slightly from the ground, allowing an operator to move goods safely around a site.

Common applications include warehouses, factories, retail stockrooms and logistics operations where moving pallets is a routine task.

Is a Pallet Truck the Same as a Pump Truck?

Yes. The terms pallet truck and pump truck are often used interchangeably in the UK.

Traditionally, a pump truck refers to a manual pallet truck where the operator pumps the handle to lift the forks. However, both names generally describe the same piece of equipment used for moving palletised loads.

Types of Pallet Trucks

Hyster ELPM PLPM2.5 Hand Pallet TruckManual Pallet Trucks

Also known as a hand operated pallet truck, this is the most common type. The operator manually pumps the handle to lift the load and pushes or pulls the truck into position.

Manual trucks are ideal for occasional use. Businesses commonly use them in smaller warehouses and retail environments where pallets only need to be moved short distances.

Hyster PC1.5 Compact Powered Pallet TruckElectric Pallet Trucks

An electric pallet truck uses battery power to assist with lifting and travel, reducing operator effort and increasing productivity.

These trucks are well suited to busy warehouse operations where staff have to move loads frequently throughout the working day.

Hyster S2.4HBE Pallet TruckPowered Pallet Trucks

Powered pallet trucks (PPTs) are designed for higher-volume applications. They are commonly used in larger warehouses and distribution centres. Some models include ride-on platforms for greater efficiency when travelling longer distances.

Benefits of Using a Pallet Truck

Pallet trucks remain popular because they offer several operational advantages:

  • Improved productivity through faster movement of palletised goods
  • Reduced manual handling and operator strain
  • Lower operating costs compared to larger materials handling equipment
  • Easy operation and minimal maintenance requirements

For many businesses, these trucks are the simplest and most cost-effective way to improve the internal movement of materials.

Do Pallet Trucks Require LOLER Inspections?

In most cases, manual pallet trucks do not require LOLER inspections because they are designed to lift loads only a short distance from the ground for transportation. However, they should still be regularly checked, maintained, and used safely in line with PUWER regulations.

Do You Need Training to Use a Pallet Truck?

While operators do not typically require a formal licence to use a pallet truck, employers must ensure users receive adequate training and instruction. Briggs Equipment offers a range of operator training, equipment inspections, maintenance services, and compliance support to help businesses meet their legal obligations and maintain safe operations.

Whether you need guidance on training requirements, PUWER compliance, or workplace safety best practices, our team is here to help.

How to Choose the Right Pallet Truck

When selecting a pallet truck, consider:

  • Load capacity: Ensure the truck can safely handle your typical loads.
  • Frequency of use: Manual trucks suit occasional use, while electric models are better for intensive operations.
  • Travel distance: PPTs are ideal for larger facilities.
  • Working environment: Consider aisle widths, floor conditions and operating space.
  • Operator comfort: Electric assistance can significantly reduce fatigue during repetitive tasks.

Whether you’re operating a busy warehouse or a small stockroom, pallet trucks are an essential tool for moving materials safely and efficiently.

From simple pump trucks to advanced electric models, choosing the right machine can:

  • Improve productivity
  • Reduce manual handling risks
  • Support smoother day-to-day operations.

Contact Briggs Equipment today to discuss your inspections, LOLER compliance needs, or planned maintenance requirements. Our industry experts are on hand to provide practical guidance and tailored solutions for your business.

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