If you’re deciding between a reach truck and a pallet stacker, understanding the differences between each can help you choose the right equipment for your warehouse.
Both types of equipment are designed to lift and move palletised loads. However, they serve different purposes depending on your storage requirements, warehouse layout and daily workload.
In this blog, we’ll explain what a reach truck is, what a pallet stacker is, and the difference between each. We’ll also outline they key factors you should consider when choosing the right machine for your operation.
What is a Reach Truck?
A reach truck (also known as a reach forklift) is a specialist forklift designed for warehouses with high racking, where it’s important to make the most of vertical space. Unlike a counterbalance forklift, the forks extend forwards to collect a pallet before retracting it back towards the truck. This allows operators to lift heavy loads safely to greater heights.
Reach trucks are commonly used in distribution centres, logistics operations and manufacturing facilities where maximising storage capacity is essential.
Reach trucks can be invaluable for improving warehouse efficiency – learn more here.
What is a Reach Truck Used For?
A reach truck is ideal for:
- Retrieving and storing pallets in high-level racking
- Moving palletised goods over longer distances
- High-volume warehouse operations
- Improving storage density
If your warehouse relies on high-level storage, a reach truck is often the most productive solution.
What is a Pallet Stacker?
A pallet stacker, sometimes called a stacker truck, is a compact machine which is designed to lift, transport and stack palletised loads. Available as manual, semi-electric and electric pallet stacker models, they’re ideal for businesses that don’t require the lift height or capacity of a reach truck.
Businesses commonly use pallet stackers in stockrooms, retail environments, workshops and smaller warehouses.
To learn how pallet stackers could boost the efficiency of your warehouse, click here.
What is a Pallet Stacker Used For?
A pallet stacker is best suited to:
- Loading and unloading deliveries
- Stacking pallets at low and medium heights
- Transporting pallets over short distances
- Supporting smaller warehouse operations
- Occasional material handling tasks
Reach Trucks vs Pallet Stackers: What’s the Difference?
The biggest difference between a reach truck and a pallet stacker is the type of work they’re best suited to doing.
A reach truck is built for intensive warehouse operations. It offers greater lift heights, faster travel speeds and flexible load placement.
A pallet stacker is more compact and economical. While it can’t reach the same heights as a reach truck, it’s easier to manoeuvre and perfectly suited to lower-level stacking and lighter-duty applications.
Choosing the right equipment depends on your warehouse layout, storage height and the volume of goods you handle each day.
Reach Trucks vs Pallet Stackers – Comparison Table
Please note that information provided is based on the range of reach trucks and pallet stackers available from Briggs Equipment.
| Reach Trucks | Pallet Stackers | |
| Maximum Lift Height | Up to 8m | Up to 6m |
| Lifting Capacity | Up to 2,500kg | Up to 2,000kg |
| Manoeuvrability | Precision handling, requiring slightly more space to manoeuvre | Compact with great manoeuvrability, suited to very narrow aisles (VNA) |
| Application | Best suited for heavier, more intensive use | Best suited for lighter applications |
| Cost | Higher upfront cost | Lower upfront cost |
Do You Need a Licence to Operate a Reach Truck or Pallet Stacker?
In the UK, there is no legal requirement to hold a specific reach truck licence or stacker licence. However, employers must ensure operators receive suitable training and are competent to use the equipment safely under the Provision and Use of Work Equipment Regulations (PUWER).
Reach Trucks vs Pallet Stackers: Which is Right for Your Business?
If your operation involves high-level racking, narrow aisles and continuous pallet handling, a reach truck is likely to be the best choice.
If you need a cost-effective solution for moving and stacking pallets at lower heights, a pallet stacker or electric pallet stacker may be all you need.
Whether you’re looking to purchase, hire or maintain warehouse equipment, Briggs Equipment can help you choose the right solution for your operation.